Code of practice for managing particulate matter emissions in the potash sector: executive summary
Official title: Code of practice for the management of PM2.5 emissions in the potash sector in Canada
Executive summary
Federal, provincial and territorial environment ministers are taking action to better protect human health and the environment by endorsing and implementing the new Air Quality Management System (AQMS). The AQMS includes Canadian Ambient Air Quality Standards for fine particulate matter (PM2.5) and ground-level ozone, base level industrial emissions requirements (BLIERs) and local air zone management by the provincial/territorial jurisdictions. For the potash sector, a qualitative BLIER (in the form of a code of practice) was developed for fine particulate matter with a mean aerodynamic diameter of less than 2.5 microns (PM2.5).
The overall objective of the code is to identify and promote best practices in the Canadian potash sector with respect to PM2.5 emissions. The code was developed by Environment and Climate Change Canada in consultation with potash industry representatives and the provinces of Saskatchewan and New Brunswick. Information on best management practices was drawn from various sources such as consulting reports, literature and environmental codes by provinces/territories, Environment and Climate Change Canada and the United States Environmental Protection Agency (U.S. EPA), as well as from individual potash companies and technical journals.
There are currently ten potash facilities operating in Canada: all situated in Saskatchewan. An eleventh facility, located in New Brunswick, was placed on care and maintenance in January 2016. Potash mining in Canada is carried out by means of two distinct methods, conventional underground mining and solution mining. Conventional mining is the process of tunneling below the earth and removing ore deposits from the mine’s walls, and transporting it to the surface for wet processing. Solution mining is an alternative method where unsaturated brine is injected into the underground ore deposit through wells to dissolve potassium chloride (KCl), which is then pumped to the surface for processing. In both cases the ore must be dried, screened, and often compacted to produce marketable products. Nine of Canada’s potash facilities are conventional mines, and two are solution mines.
The major processing activities of the sector, drying and compacting, are the primary sources of PM2.5 emissions. They represent about 80% of sector emissions. The remaining 20% are from the fugitive, loadout, and mine exhaust emissions. Table S-1 lists the 15 recommendations designed to limit PM2.5 emissions from these sources.
The code describes the sector’s mining and processing activities in Section 2. Section 3 elaborates on the PM2.5 emissions produced by these activities. The recommended work practices intended to control and minimize these emissions are set out in Section 4. Finally, Section 5 outlines a strategy for implementing the code, along with recommendations for reviewing, reporting, and recordkeeping.
This code is designed to be used by the potash industry, or by regulatory agencies and the general public as a source of technical and policy guidance. However, it does not negate any regulatory requirements.
The code does not require an existing facility to make major technological changes, but rather implement and enhance monitoring and maintenance of its existing abatement equipment. Finally, the recommendations in this code should be incorporated into the initial design stages of new facilities to control and minimize PM2.5 emissions.
Subject | Recommendation | Sources targeted |
---|---|---|
Wet scrubbers | R01 - For venturi scrubbers, continuously monitor and record daily average gas flow rate and pressure drop, daily average brine/water flow rate, and daily average fan amperage; calculate liquid-to-gas L/G ratio daily. | S5 - Drying S6 - Screening S7 - Compacting S8 - Material handling |
Wet scrubbers | R02 - For non-venturi scrubbers, continuously monitor and record daily average gas flow rate, brine/water flow rate, daily brine nozzle pressure, and daily average fan amperage; calculate L/G ratio daily. | S5 - Drying S6 - Screening S7 - Compacting S8 - Material handling |
Wet scrubbers | R03 - Implement maintenance practices specific to wet scrubbers. | S5 - Drying S6 - Screening S7 - Compacting S8 - Material handling |
Wet scrubbers | R04 - For those facilities equipped with brine scrubber recirculation monitoring systems, monitor changes in the brine specific gravity (SG) at regular intervals. | S5 - Drying S6 - Screening S7 - Compacting S8 - Material handling |
Baghouses | R05 - Continuously monitor the daily average pressure drop and average fan amperage of all baghouses. | S5 - Drying S6 - Screening S7 - Compacting S8 - Material handling |
Baghouses | R06 - For those facitities equipped with Baghouse Leak Detection Systems (BLDS), monitor their voltage continuously. | S5 - Drying S6 - Screening S7 - Compacting S8 - Material handling |
Baghouses | R07 - Implement maintenance practices specific to baghouses. | S6 - Screening S7 - Compacting S8 - Material handling |
Electrostatic precipitators | R08 - Continuously monitor the secondary current and secondary voltage of all electrostatic precipitators. As needed, monitor the spark rate. | S5 - Drying |
Electrostatic precipitators | R09 - Implement maintenance practices specific to electrostatic precipitators. | S5 - Drying |
Subject | Recommendation | Sources gargeted |
---|---|---|
General | R10 - Implement recordkeeping of monitoring and excursion evaluation for all emission-control devices at significant sources. | S5 - Drying S7 - Compacting |
Cyclones | R11 - Implement maintenance practices specific to cyclones. | S5 - Drying S6 - Screening S7 - Compacting S8 - Material handling |
Subject | Recommendation | Sources targeted |
---|---|---|
Drying | R12 - Ensure there are no leaks in the dryer air discharge system that would allow dust to escape. | S5 - Drying |
Compacting | R13 - Ensure that compactor hoods and ducting are fitted properly and have no cracks to prevent dust from escaping. | S7 - Compacting |
Subject | Recommendation | Sources targeted |
---|---|---|
Material storage, handling, conveying | R14 - Optimize material handling, storage, and conveying practices. | S8 - Material handling |
Subject | Recommendation | Sources targeted |
---|---|---|
Management practicesa | R15 - Develop and implement broad-based best practices for general environmental management | S1 - Subsurface operations S2 - Well drilling S3 - Dry crushing S4 - Evaporation and crystallization S5 - Drying S6 - Screening S7 - Compacting S8 - Material handling |
a Environmental management practices are referred to in Environment Canada’s Environmental Code of Practice for Metal Mines, 2009. Many of these practices can also be applied to the potash mining industry.
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