Good manufacturing practices guide for natural health products (GUI-0158): NHP GMP guidance, sections 48 to 50

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Sanitation program (section 48)

Section 48

Every natural health product shall be manufactured, packaged, labelled and stored in accordance with a sanitation program that sets out

  1. procedures for effectively cleaning the premises in which the activity is conducted;
  2. procedures for effectively cleaning the equipment used in the activity;
  3. procedures for handling any substance used in the activity; and
  4. all requirements, in respect of the health, the hygienic behaviour and the clothing of the personnel who are involved in the activity, that are necessary to ensure that the activity is conducted in sanitary conditions.

Intent

Sanitation of a building, as well as employee hygiene, influence the quality of NHPs. The GMP requirements under the regulations say to perform activities in areas that are free from:

A written sanitation program lays out for employees the expectations and necessary steps to ensure sanitation is maintained. It provides assurance that levels of cleanliness in the facility are upheld.

Manufacturer, packager, labeller requirements

You must have a sanitation program for the facility and a health and hygiene program for employees as outlined in this section.

Requirements for importers and distributors responsible for storage

You must have a sanitation program for the facility that is focused on the storage area.

Facility sanitation program

A written sanitation program that will prevent a product from being contaminated should include:

Note: Cleaning is the process of removing visible dirt, dust and other soils from surfaces. Cleaning generally involves using a cloth or wipe and a detergent, soap or solvent. Rinsing is required.

Sanitizing reduces the number of microorganisms on a surface to a safe level. Sanitizing generally involves using a sanitizing agent such as a weak bleach or alcohol solution. Rinsing is usually not required after sanitizing. Sanitizing may be performed after routine cleaning or before the next usage of clean equipment, or both.

Equipment cleaning and sanitizing

Establish written procedures (SOPs) for cleaning equipment that is used in production. Include enough details so operators can clean the equipment easily and effectively.

Include the following in your procedures:

Always consider the materials used in your facility even when they don't come directly into contact with your products. Materials should be easy to clean repeatedly. For example, use plastic or metal shelves and pallets, not wooden ones, in production areas.

Clean primary contact surfaces for manufacturing and filling equipment in a way that consistently ensures there is no visible product or cleaning agent residues. Protect all equipment from contamination and keep it clean and dry. You should control the level of microbial contamination and ensure that methods to detect microbial contaminants when evaluating cleaning are effective.

Clean and, if applicable, sanitize all contact surfaces before use and after any interruption where there is a possibility it may have become contaminated.

In consecutive operations:

Also clean when necessary any surfaces that do not come into direct contact with components, in-process products or finished products.

Use effective systems to reduce the potential of non-contact surfaces from becoming sources of contamination. For example, use floor sticky pads between different production areas and have a shoe policy in place.

Identify and separate dirty and clean equipment and utensils, making sure their cleaning status is clearly stated.

Contact surfaces used for manufacturing or holding low-moisture components or products must be clean, dry and sanitary before use. For surfaces that are wet-cleaned, sanitize if applicable and ensure that they are thoroughly dry before subsequent use. If wet processing is used during manufacturing, clean and, if applicable, sanitize all contact surfaces to protect against the introduction of microorganisms.

Store single-use (disposable) articles (such as utensils intended for one-time use, paper cups and paper towels) in appropriate containers. Handle, dispense, use and dispose these articles in a manner that protects against contamination of components, products or any contact surface. Clean, sanitize (if applicable) and store portable equipment and utensils in a manner and location that protects them from contamination.

Cleaning compounds, sanitizing agents, pesticides and other toxic materials

Cleaning compounds and sanitizing agents must be:

You are responsible for selecting suitable cleaning products for use in your facility. Use food-grade cleaning products on any surfaces that may come in contact with raw materials and in-process and bulk products. Your QAP should evaluate all cleaning products to ensure they do not present a risk of contaminating materials and products.

All toxic materials that you purchase should have a safety data sheet. Do not use or keep toxic materials where components, materials, products and contact surfaces are exposed. The exception are materials required to:

Identify, handle and maintain toxic materials in a manner that protects against contamination of components, materials, products and contact surfaces. Follow all relevant federal, provincial and local government regulations for using and storing these toxic materials.

If you must use pesticides (such as insecticides, fumigants, fungicides or rodenticides), remember to:

Learn more:

Substances associated with the operation of equipment (such as lubricants, heating fluids and coolants) must not come into contact with materials or products. This would alter the quality of the materials or products beyond established specifications. If there is contact, you should evaluate any deviations to ensure the material or product can still be used.

Use food-grade lubricants and oils when there is a risk of direct or indirect contact between a substance and an NHP material or product. An example would be the lubricants used for the tablet press during the compression of tablets.

Health and hygiene program

Make sure that the following personnel follow appropriate practices to protect products against contamination:

A written health and hygiene program should indicate that you have to:

In the health and hygiene program, you should also:

GMP evidence

You must demonstrate GMP compliance for your sanitation program with supporting evidence. The type of GMP evidence for a sanitation program may vary. Examples of evidence include:

Cleaning logs must reflect the procedures that are outlined in the sanitation written procedures (SOPs). Include cleaning log templates in the appropriate SOPs and the relevant parts of a sanitation log in the batch production record (for example, equipment cleaning and verification of sanitation before use).

Operations (section 49)

Section 49

Every natural health product shall be manufactured, packaged, labelled and stored in accordance with standard operating procedures that are designed to ensure that the activity is conducted in accordance with the requirements of this Part.

Intent

The regulations require that measures be taken to maintain the integrity of an NHP. This ranges from when raw materials enter the facility to the time the finished dosage form is released for sale and distributed.

Requirements for manufacturers, packagers, labellers, storers (as well as importers, distributors responsible for storage or transportation)

Make sure that practices and procedures are in place, as applicable, for:

Manufacturer, packager, labeller requirements

Processes related to the following require controlling, as applicable:

Make sure that practices and written procedures (SOPs) are in place and up to date for both material and process control.

Transporting, handling and storing raw, packaging and labelling materials

Develop written procedures (SOPs) for transporting, handling and storing raw, packaging and labelling materials. As applicable, include procedures for:

Receiving, examining and identifying raw, packaging and labelling materials

Develop written procedures (SOPs) for receiving, examining and identifying raw, packaging and labelling materials. As applicable, include procedures for:

Sampling, testing and approving or rejecting raw, packaging and labelling materials

Develop written procedures (SOPs) for sampling, testing and approving raw, packaging and labelling materials. As applicable, include procedures for:

Water added to the product is also a raw material. Establish appropriate systems and controls to ensure that water used in production is of appropriate quality. Refer to the Quality of natural health products guide for more information on water as an ingredient.

Manufacturing the bulk and finished product

Develop written procedures (SOPs) for manufacturing the bulk and finished product. As applicable, include procedures for reviewing, approving and maintaining:

The manufacturing section of a master production document is a template for the batch record. It includes the master formula, manufacturing instructions, in-process controls, a list of equipment to be used, and timelines for significant steps in manufacturing. Refer to the glossary for a full description of a master production document.

Batch records (manufacturing section)

Record the details of each batch processed at the time of its actual manufacturing in a batch record that has its own unique number. Make sure the batch record reflects the currently approved master production document.

Prepare and verify the batch record (this is a task for qualified personnel). Include the following information:

If you use documents in your company that are not written in English or French, make sure that:

Documents requested by Health Canada must be provided in either English or French. For more information, refer to the translation of records into English or French section of this guide.

Packaging and labelling the finished product

Develop written procedures (SOPs) for packaging and labelling the finished product. As applicable, include procedures for:

Label control and reconciliation

Develop written procedures (SOPs) for label control and reconciliation. As applicable, include procedures for:

For information on labelling NHPs and complying with Canadian requirements, consult:

It's not only valuable to labellers and product licence holders, but also for importers, to evaluate product labels for compliance with Canadian requirements.

Batch records (packaging and labelling section)

Record the details of each batch packaged and labelled in a uniquely numbered batch record (packaging and labelling record). Make sure the batch record is based on the currently approved master production document. Qualified personnel must prepare and verify the batch record.

Include the following information, as applicable:

A review of completed batch records or acceptable alternatives outlined in this guide should be part of your QAP's finished product release procedure and done when reviewing the finished product test results.

Importing and distributing

Although not specifically set out in this regulation, importers and distributors are often responsible for transporting and storing finished products. Manufacturers, packagers, labellers, importers and distributors are responsible for ensuring products are stored in accordance with up-to-date practices and written procedures (SOPs).

Transporting and storing finished product

Develop written procedures (SOPs) for transporting and storing the finished product. As applicable, include procedures for:

Standard operating procedures (SOPs)

SOPs play a major role in a company's QA system. An SOP is a written procedure describing in detail the steps needed to complete tasks consistently.

Ensure your company's SOPs describe how company operations comply with the GMP requirements and are:

You should set up a regular schedule to review your SOPs (such as during annual self-inspection). Regular reviews help to identify Health Canada regulatory and guidance updates, changes to internal and external contact information, and outdated practices. Keep a record of your reviews, even when the SOP does not require any updating. Also make sure to review and approve changes to SOPs (including the reasons for the revisions), and ensure only current SOPs are in use.

At a minimum, in addition to its main content, a well-written SOP will include the:

You should keep an up-to-date list of all your SOPs, including their SOP number, title and version number. When assigning SOP numbers, a coding system can be helpful. For example, the first issuance of the first SOP related to sanitation may be numbered as SAN-001-00. The “00” version number indicates the document has not yet been revised because it's new. After its first approved revision, it would be numbered as SAN-001-01.

Approval and effective dates:

The effective date is the date when everyone must use the new procedure. You should leave enough time between the approval and effective dates so that everyone who needs to use the SOP may be trained on it.

Also include in the SOP the following, as applicable:

Companies should create an SOP outlining how the company's SOPs will be numbered, formatted, controlled, approved and stored.

Quality agreements (written agreements)

A quality agreement (written agreement) is a formal document between 2 or more parties outlining the specific GMP duties and responsibilities of each party involved with respect to Part 3 of the regulations. It defines the specific duties, responsibilities and expectations of each party involved in the agreement. A quality agreement between parties should include every activity or operation that is carried out when more than 1 party is involved.

Note: The regulations outline who is ultimately responsible to ensure processes are in place to control outsourced activities. (For example, section 52 of the regulations states that manufacturers and importers are responsible for determining the period of time that the NHP will continue to comply with its specifications.) The regulations do not distinguish between manufacturers that produce products under their own NPN and those that contract manufacture them for others. In all instances where the GMP refer to manufacturers or manufacturing, the requirements also apply to contract manufacturers or contract manufacturing.

Your quality system should include the control and review of any outsourced activities. You must ensure that all documents and records that you are required to maintain are available at your premises, even if you outsource the related activities. Failure to demonstrate that outsourced activities meet GMP may lead to regulatory actions.

You should monitor, review and assess the records and results of all your outsourced activities to ensure that all materials, products and services provided by the contracted party comply with the:

The quality agreement that you draft for the contracted party (such as your contract manufacturing, packaging, labelling, importing, storage partner) should include, as applicable, a:

Quality agreements (written agreements) covering all testing activities, if testing is done at a contract laboratory, should:

GMP evidence

You must demonstrate GMP compliance for operations with supporting evidence. The type of GMP evidence for operations may vary. Examples of evidence include:

Ensure you have a signed quality agreement (written agreement) for each contract manufacturer, packager, labeller, importer, storer, distributor and tester. The quality agreement should clearly outline the contracted party's duties and responsibilities. Note that the regulations outline who is ultimately responsible for ensuring processes are in place to control outsourced activities.

Operations (section 50)

Section 50

Every manufacturer, packager, labeller, importer and distributor shall establish and maintain a system of control that permits the rapid and complete recall of every lot or batch of the natural health product that has been made available for sale.

Intent

You must have a system in place for recalling a product. The system must include:

In this guide, we also provide guidance on how to comply with section 62 of the regulations (recall reporting).

Manufacturer, packager, labeller, importer, distributor requirements

You must:

You must also have a:

Note: Many foreign regulatory authorities have websites that list compliance actions in their respective jurisdictions. Use this information to help you monitor sites abroad, such as the:

You must also consult:

GMP evidence

You must demonstrate GMP compliance for recall systems with supporting evidence. The type of GMP evidence for recall systems may vary. Examples of evidence include:

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